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Home >> Saturn >> 2003 >> Ion 1 Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle - AF23-5 >> Repair Instructions >> Control Valve Body Assembly Installation

Control Valve Body Assembly Installation

  1. Rotate the transmission assembly so that the I.D. tag is facing up.
  2. Install 2 new case fluid passage seals (86) into the transmission case fluid ports.
    Fig 1: Installing Case Fluid Passage Seals
    G02125795Courtesy of GENERAL MOTORS CORP.

    Important:  Shift the transmission into Neutral (N).

  3. While holding the control valve body assembly (39), connect the manual valve link (336) to the manual shift detent lever assembly (710).
    Fig 2: Connecting Manual Valve Link To Manual Shift Detent Lever Assembly
    G02125796Courtesy of GENERAL MOTORS CORP.
  4. Install the 6 control valve body assembly to transmission case bolts/screws and hand tighten.
    • 2 - M6 x 1.0 x 16 mm (34)
    • 2 - M6 x 1.0 x 28 mm (35)
    • 2 - M6 x 1.0 x 55 mm (47)
    Fig 3: Installing Control Valve Body Assembly To Transmission Case Bolts
    G02125797Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  5. Tighten the control valve body assembly to transmission case bolts/screws in sequence.

    Tighten 

    Tighten the control valve body assembly to transmission case bolts/screws to 7.8-11.8 N.m (69.0-104.5 lb in).

    Fig 4: Tightening Control Valve Body Assembly To Transmission Case Bolts In Sequence
    G02125798Courtesy of GENERAL MOTORS CORP.
  6. Install a new control valve body fluid passage cover gasket (38).
  7. Install the control valve body fluid passage cover (37).
  8. Install the 2 - M6 x 1.0 x 50 mm control valve body bolts/screws (31).

    Tighten 

    Tighten the control valve body bolts/screws to 7.8-11.8 N.m (69.0-104.5 lb in).

    Fig 5: Installing Control Valve Body Fluid Passage Cover, Gasket & Control Valve Body Bolts
    G02125799Courtesy of GENERAL MOTORS CORP.