Note On Repair Work: Installation

When installing the new quarter panel inner, machine the body loose panel cushion (MR535301 or MR435765) as shown and apply it to the body side to prevent the sound dampening foam material from dropping when the material is filled into the rear pillar in the next process.

Fig 1: Quarter Panel Inner Panel Body Loose Panel Cushion Installation Specifications And Locations (1 Of 2)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
When installing the new rear pillar reinforcement lower parts, machine the body loose panel cushion (MR535301 or MR435765) for replacement as shown and apply it to the body side because the sound dampening foam material cannot be filled into the rear pillar reinforcement lower.

Fig 2: Quarter Panel Inner Panel Body Loose Panel Cushion Installation Specifications And Locations (2 Of 2)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Assemble the rear quarter panel inner, bolt and tape the hole and flange with aluminum tape, then fill the hole with sound dampening foam material as shown in the figure of the instructions.
Sound dampening foam material: 3M™ AAD ULTRA

PRO Panel foam-Yellow

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Wait 2 hours after filling the sound dampening foam material to remove the bolt and aluminum tape, then melt the sound dampening foam material with a soldering gun so a clip, etc. can thoroughly be inserted in the hole filled with sound dampening foam material.

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.