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Back Window Glass: Installation: Installation

  1. INSTALL BACK WINDOW OUTSIDE MOULDING 
    1. Apply Primer G to the installation part of a new back window outside moulding.

      HINT: 

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

    2. Install the new back window outside moulding onto the back window glass as shown in the illustration.
      Fig 1: Identifying Back Window Outside Moulding Reference Marks
      GTY254237Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side
      *a Installation Reference Mark

      Standard Dimension

      Area Dimension
      a 6.0 mm (0.236 in.)
      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Do not keep any of the opened Primer G for later use.
      • Do not apply too much primer.

      HINT: 

      Use the same procedure for the RH side and the LH side.

  2. INSTALL BACK WINDOW GLASS ADHESIVE DAM 
    1. Apply Primer G to the installation part of a new back window glass adhesive dam.

      HINT: 

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

    2. Install the new back window glass adhesive dam onto the back window glass as shown in the illustration.
      Fig 2: Identifying Back Window Glass Adhesive Dam Location
      GTY274455Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side
      *a Center Line
      *b Installation Reference Mark

      Standard Dimension

      Area Dimension
      a 7.0 mm (0.276 in.)
      NOTE:
      • Do not apply too much primer.
      • Allow the primer coating to dry for 3 minutes or more.
      • Do not keep any of the opened Primer G for later use.
  3. INSTALL BACK WINDOW LOWER OUTSIDE MOULDING 
    1. Apply Primer G to the installation part of a new back window lower outside moulding.

      HINT: 

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

    2. Align the notch of a new back window lower outside moulding with the ceramic notch of the window glass.
      Fig 3: Notch Of A New Back Window Lower Outside Moulding
      GTY349498Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Surface of the back window glass
      *1 Ceramic Notch
      *2 Notch
      *a Install all the way so that it contacts the back window glass
      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Do not keep any of the opened Primer G for later use.
      • Do not apply too much primer.
    3. Remove the release paper from the center to the ends, then align the back window lower outside moulding with the back window glass (*a) and install the back window lower outside moulding.

      HINT: 

      • Make sure that the ends of the moulding do not stick out beyond the corners of the back window glass.
      • Make sure to press the moulding firmly after installation.
  4. INSTALL BACK WINDOW UPPER OUTSIDE MOULDING 
    1. Apply Primer G to the installation part of a new back window upper outside moulding.

      HINT: 

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

    2. Align the notch of a new back window upper outside moulding with the paint mark of the back window lower outside.
      Fig 4: Back Window Upper Outside Moulding
      GTY357506Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Surface of the back window glass - -
      *1 Back window upper outside moulding *2 Back window lower outside moulding
      *3 Notch *4 Paint mark
      *a Install all the way so that it contacts the back window lower outside moulding - -
      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Do not keep any of the opened Primer G for later use.
      • Do not apply too much primer.
    3. Remove the release paper carefully from the center to the ends, then align the back window lower outside moulding with the back window upper outside moulding (*a) and install the back window upper outside moulding.

      HINT: 

      • Make sure that the ends of the moulding do not stick out beyond the corners of the back window glass.
      • Make sure to press the moulding firmly after installation.
  5. INSTALL REMOVABLE ROOF GARNISH LH 
    1. Clean the vehicle body surface.
      1. Wipe off any residue of butyl tape or double-sided tape from the back window frame upper sub-assembly installation surface.
    2. Align a new removable roof garnish LH with the alignment positions of the back window frame upper sub-assembly.
      Fig 5: New Removable Roof Garnish LH
      GTY348547Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Double-sided tape
      *2 Butyl tape
      *3 Alignment position
      *4 Release paper
      *a Outer side of the vehicle
    3. Remove the release paper of the double-sided tape downward carefully as shown in the illustration, and then temporarily install the removable roof garnish LH.

      HINT: 

      Make sure to press the moulding firmly after installation.

    4. Remove the release paper of the butyl tape carefully from the outer side of the vehicle, and then install the removable roof garnish LH.

      HINT: 

      • Make sure to press the moulding firmly after installation.
      • First start installation from the double-sided tape side, and then install the butyl tape side.
  6. INSTALL REMOVABLE ROOF GARNISH RH 

    HINT: 

    Use the same procedure as for the LH side.

  7. INSTALL BACK WINDOW GLASS 
    1. Using a brush, coat the installation surface on the vehicle body with Primer M.
      Fig 6: Identifying Proper Back Window Glass Primer Location
      GTY261259Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Brush *2 Primer M
      *3 Adhesive - -
      *a CORRECT *b WRONG
      NOTE:
      • Do not coat the adhesive with Primer M.
      • Do not apply too much primer.
      • Allow the primer coating to dry for 3 minutes or more.
      • Do not keep any of the opened Primer M for later use.

      HINT: 

      If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Using a brush or sponge, coat the adhesive application area with Primer G.
      Fig 7: Identifying Back Window Primer Locations
      GTY276329Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side - -
      *a Adhesive Center Line - -
      NOTE:
      • Do not apply too much primer.
      • Allow the primer coating to dry for 3 minutes or more.
      • Do not keep any of the opened Primer G for later use.

      HINT: 

      If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. Apply adhesive to the glass.

      Adhesive

      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.
        Fig 8: View Of Windshield Glass Adhesive Application
        GTY273712Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Standard Dimension

        Area Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

        HINT: 

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage Time Frame

        Temperature Usage Time frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours
      2. Load the sealer gun with the cartridge.
      3. Apply adhesive to the back window glass as shown in the illustration.
        Fig 9: View Of Back Window Glass Adhesive Locations
        GTY254894Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *A Back Side - -
        *a Adhesive Center Line - -
    4. Remove the release paper of the butyl tape attached to the removal roof garnish without touching the exposed adhesive.
    5. Install the back window glass assembly.
      Fig 10: Location of Back Window Clips
      GTY262553Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the back window glass assembly with the 4 clips
        NOTE:
        • Allow the primer coating to dry for 3 minutes or more.
        • Check that the clips are attached to the body correctly.
        • Check the clearance between the body and glass.
      2. Lightly press the front surface of the back window glass to ensure a close fit.

        HINT: 

        Press the glass with force of 98 N (10 kgf, 22 lbf) or more.

      3. Hold the back window glass using protective tape until the applied adhesive becomes hard.
        NOTE:

        Do not drive the vehicle for the time described in the table below.

        Minimum Time

        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
    6. Install the 2 nuts.
      Fig 11: Location of Back Window Glass Nuts
      GTY254475Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Install the ends of the back window outside lower moulding to the removable roof garnish as shown in the illustration.
      Fig 12: Back Window Outside Lower Moulding
      GTY358312Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Butyl tape

      HINT: 

      Make sure to press the moulding firmly after installation.

    8. Connect the 2 back window defogger connectors.
      Fig 13: Location of Back Window Defogger Connectors
      GTY282092Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL BACK WINDOW PACKING 
    1. Install the back window packing.
      Fig 14: Identifying Back Window Packing
      GTY282129Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL QUARTER PILLAR GARNISH LH  . Refer to INSTALLATION - Step 3
  10. INSTALL QUARTER PILLAR GARNISH RH 

    HINT: 

    Use the same procedure as for the LH side.

  11. INSTALL REAR ROOF HEADLINING GARNISH 
    1. Engage the 5 clips to install the rear roof headlining garnish.
      Fig 15: Identifying Rear Roof Headlining Garnish Clips
      GTY256915Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL ROOF SIDE INNER GARNISH LH 
    1. Engage the 2 claws and 4 clips to install the roof side inner garnish LH.
      Fig 16: Identifying Roof Side Inner Garnish Clips LH
      GTY257116Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL ROOF SIDE INNER GARNISH RH 

    HINT: 

    Use the same procedure as for the LH side.

  14. CLOSE METALTOP ROOF 
    1. Close the metaltop roof.
  15. INSPECT FOR LEAKS AND REPAIR 
    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
    2. If water leaks into the cabin, allow the water to dry and add adhesive.
    3. Remove the protective tape.
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