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Home >> Hummer >> 2004 >> H2 4D Utility Pickup >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - (Introduction) - 4.8L, 5.3L, And 6.0L >> Repair Instructions >> Fuel Sender Assembly Replacement >> Installation Procedure

Installation Procedure

    Fig 1: Fuel Sender Assembly
    GM386369Courtesy of GENERAL MOTORS CORP.
    CAUTION: Drain the fuel from the fuel sender assembly into an approved container in order to reduce the risk of fire and personal injury. Never store the fuel in an open container.
    IMPORTANT: The fuel pump strainer must be in a horizontal position when the fuel sender is installed in the tank. When installing the fuel sender assembly, assure that the fuel pump strainer does not block full travel of the float arm.
  1. Install the new seal on the fuel tank.
  2. Install the fuel sender assembly into the fuel tank.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the fuel sender assembly retaining ring using the J 44402 .
  4. Install fuel lines to sender assembly. Refer to Fuel Hose/Pipes Assembly Replacement .
  5. Install the fuel tank. Refer to Fuel Tank Replacement .
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