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4-Cylinder Throttle Position Sensor

NOTE: Throttle Position (TP) sensor is nonadjustable. Use following procedure to check TP sensor calibration. For complete testing of TP sensor and wiring circuit, see appropriate TESTS W/CODES article.
  1. Throttle Position (TP) sensor also contains a closed throttle position switch. Ensure ignition is off. Disconnect electrical connector from TP sensor mounted on throttle body. Connect Digital Volt-Ohmmeter (DVOM) between terminals No. 3 and 4 on TP sensor. See Fig 1 .
    Fig 1: Identifying TP Sensor Terminals
    G95C14540Courtesy of CHRYSLER CORP.
  2. Insert .018" (.45 mm) feeler gauge between fixed Speed Adjustment Screw (SAS) and throttle lever. See Figure . Loosen TP sensor retaining bolts. Rotate TP sensor fully counterclockwise. Continuity should now exist between TP sensor terminals No. 3 and 4.
  3. Slowly rotate TP sensor clockwise until continuity between TP sensor terminals No. 3 and 4 changes to no continuity. Tighten TP sensor retaining bolts. Install connector on TP sensor.
    NOTE: TP sensor output voltage may be read by using scan tool or using test harness.
  4. If using scan tool to read TP sensor output voltage, connect scan tool to Data Link Connector (DLC). DLC is a 16-pin connector located below driver's side of instrument panel, near steering column. See Figure . Go to step 6).
  5. If using test harness to read TP sensor output voltage, connect Test Harness (MB991348) between electrical connector and TP sensor. See Fig 2 . Connect DVOM to test harness connector terminals No. 2 and 4. See Fig 2 . Terminal No. 2 is the TP sensor output and terminal No. 4 is the TP sensor ground. Go to next step.
  6. Turn ignition on. DO NOT start engine. Note TP sensor output voltage on scan tool or DVOM. The TP sensor output voltage should be .4-1.0 volt. If TP sensor output voltage is not within specification, check TP sensor wiring harness and TP sensor. Turn ignition off. Remove feeler gauge and test equipment. Reinstall electrical connectors.
Fig 2: Installing Test Harness
G96F29442Courtesy of CHRYSLER CORP.