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Home >> Chrysler >> 2005 >> PT Cruiser Base, 2D Convertible, Standard >> Repair and Diagnosis >> Transmission >> Clutch System >> Modular Clutch >> Installation

Modular Clutch: Installation

  1. 2.4L Turbo models:   Install clutch disc to flywheel with "Flywheel Side" oriented towards flywheel. Align clutch disc to flywheel by ensuring equal distance between disc and flywheel lip exists in three places as shown in Fig 1. Install pressure plate to flywheel, locating on dowels and making sure not to disturb clutch disc. Install and torque six (6) pressure plate-to-flywheel bolts to 28 N.m (250 in. lbs.). Visually verify clutch disc alignment. See Figure.
    Fig 1: Clutch Disc-to-Flywheel Orientation
    GC0022847Courtesy of DAIMLERCHRYSLER CORP.
    1 - FLYWHEEL
    2 - CLUTCH DISC
    - EQUAL DISTANCE FOR ALIGNMENT
  2. All models:  Install clutch module onto input shaft. See Figure.
  3. Install transaxle into vehicle. (Refer to TRANSMISSION/TRANSAXLE/MANUAL - INSTALLATION) or (Refer to TRANSMISSION/TRANSAXLE/MANUAL - INSTALLATION)