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Home >> Kia >> 2021 >> K5 GT >> Repair and Diagnosis >> Electrical >> Charging Systems >> Charging System - 2.5L >> Alternator >> Repair Procedures >> Disassembly

Repair Procedures: Disassembly

  1. Remove the pulley (B) using the SST(09373 - 27000) after removing the OAD cap (A).

    Tightening torque: 

    75.5 - 81.4 N.m (7.7 - 8.3 kgf.m, 55.7 - 60.0 lb.ft)

    G13837256Courtesy of KIA MOTORS AMERICA, INC.
  2. Remove the alternator cover (A) after removing the mounting nuts.

    Tightening torque: 

    3.04 - 4.41 N.m (0.31 - 0.45 kgf.m, 2.24 - 3.25 lb.ft, 26.9 - 39.0 lb.in)

    G13837257Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove the brush and regulator assembly (A) after removing the mounting bolts.

    Tightening torque: 

    4.02 - 4.41 N.m (0.41 - 0.45 kgf.m, 2.96 - 3.25 lb.ft, 35.58 - 39.05 lb.in)

    G13837258Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the rectifier assembly (A) after removing the mounting bolts.

    Tightening torque: 

    4.51 - 5.49 N.m (0.46 - 0.56 kgf.m, 3.33 - 4.05 lb.ft, 39.9 - 48.6 lb.in)

    G13837259Courtesy of KIA MOTORS AMERICA, INC.
  5. Dissolve the stator lead (A).
    G13837260Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the rotor from the front housing complete.
    G13837261Courtesy of KIA MOTORS AMERICA, INC.